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Bright Lights in Research...


LEDs gain efficiencies of up to 75% through radical new designs 

By Jon Wurtmann



Light emitting diodes have long held the promise of more efficient lighting for researchers.  And now, with pioneering work being done by Fred Schubert, Constellation Professor, Electrical, Computer, and Systems Engineering, and Jong Kyu Kim, post-doctoral research associate, that promise is coming true.

In research published spring 2005, they reveal what they believe will prove to be a new record for the lowest refractive index material that is used a light-emitting diode (LED). Such new materials make LEDs more efficient and brighter.  Their work has centered around two important developments: A remote-phosphor design which suspends the light-producing phosphor layer above the LED chip, and a conical reflector cup which helps reflect light waves outward.

Conventional LEDs have traditionally encapsulated the phosphor layer directly on top of the LED chip, which has inherent inefficiencies because much of the light gets reflected directly back to the chip, rather than outward.  By suspending the phosphor layer above the chip, there is a greater efficiency in the outward projection of the light.  Beyond that, the conical cup design directs any downward-reflected light waves back outward, increasing the output.

An interesting discovery in this research is the finding of a new loss mechanism; Whispering Gallery Modes.  As its romantic name suggests, Whispering Gallery Modes were discovered in the last century by Lord Rayleigh in an experiment conducted in St. Paul’s Cathedral in London.  Rayleigh found that sound waves, such as a whisper delivered along the smooth interior walls of the dome, continued uninterrupted, bouncing along with very little attenuation.  Someone whispering along one side of the dome could be clearly heard across the expanse.  

Schubert contends the same effect happens within the reflector cup of his experimental LEDs, where some of the errant light waves circle around “endlessly” along the interior walls.  “Something is needed to interrupt these light beams, or else they “echo” around the interior surface without becomming useful.”  He’s designed a non-deterministic reflector cup – essentially a textured surface – that helps to bounce or diffuse these beams outward, resulting in a brighter light.

As the world’s known fuel supply declines, higher efficiencies across a broad spectrum of technologies will become increasingly important.  For Fred Schubert and his team of researchers, ultra-efficient LEDs are here today, and the future looks very bright.


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Traveling on a Beam of Light


MURI Grant awarded for beamed-energy research 

By Jon Wurtmann



“The problem with traditional spacecraft is that the propulsive energy source must be carried aboard the vehicle, either as liquid or solid-fuel rocket propellants, contributing as much as 95% of the launch weight,” says Leik Myrabo, associate professor of engineering physics. “We’ve left all that weight behind and created a radically new vehicle, called a lightcraft.”

As the name implies, these craft fly on a beam of light – sent from a ground-based, pulsed infrared laser.  A parabolic reflector receives the beam and concentrates it into an annular ring engine, heating air to a temperature five times greater than the surface of the sun, and creating explosive thrust as the air expands. The parabolic reflector also acts as an exhaust nozzle to direct thrust for the spin-stabilized craft.

Myrabo’s lightcraft research has long been of interest to several space and defense agencies, and in spring 2005 the Department of Defense awarded him 2.25 million dollars through its Multidisciplinary Research Program of the University Research Initiative (MURI).  The five-year MURI award will provide funding for the next stage of lightcraft development; launching kilogram-class nano-satellites into low-earth orbit.

Over one hundred test flights to date at White Sands Missile Base have yielded a wealth of information, and an altitude record of 233 feet for a non-tethered lightcraft.  Myrabo has used miniature lightcraft measuring 10 to 15 centimeters, and powered them with a 10 kilowatt Army laser.  To achieve low-earth orbit, Myrabo expects to use a megawatt-class laser to power a craft measuring 70-140 centimeters in diameter.  At about 30 kilometers altitude and Mach 5, the engine will transition from an airbreathing mode over to a rocket mode, as on-board liquid hydrogen is consumed for the final push into orbit.

“This is proven technology.” Says Myrabo, “We have the materials, the methods, and the means to create a revolution in space access.” Lightcraft technology can cut launch costs by 100x to 1000x below chemical rockets.  Orbital flights are feasible with Lightcraft engines barely above idle throttle settings, in sharp contrast with today’s rockets that must run at the ragged edge of blowing up.

Beyond the MURI’s DoD mission, such Lightcraft could soon be launching fleets of telecommunication microsatellites, as well as space tourists on exciting suborbital flights - at ‘rock bottom’ prices.  All that is lacking is the energy-beaming infrastructure to ‘fuel’ this futuristic fleet, and “infrastructure building,” he contends, is an ideal role for government.

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Inventing a Better World

 

By Jon Wurtmann


“Just do it” is permanently ensconced in our everyday vernacular, as both a phrase and an advertising concept.  But these simple words, administered at the right place, at the right time, by the right person, have the power to change lives. 

For Ryan O’Donnell ’04, the place was Inventor’s Studio, in the spring of his senior year, and Burt Swersey, professor and lecturer in mechanical, aerospace, and nuclear engineering, was the one who ushered those fateful words of encouragement. Under Swersey’s watchful gaze, teams of students gestate their own concepts into working prototypes, as well as secure patents, and, in some cases, funding for further development.  It’s an education in the totality of bringing an invention to the marketplace.

O’Donnell was part of a team of students shepherding a firefighting training device through the stages of design, prototype, testing, refinement, and patent application.  As a result of enormous team effort and professorial mentoring, the device not only performed to specifications, it also ignited the entrepreneurial spirit in the team members.

Like many of the projects in Inventor’s Studio, the firefighting training device addresses a need in society.  That’s a critical component to the course; inventing solutions to societal problems, making the world a better place. Offered as a senior-level course, Inventor’s Studio helps 20 seniors each semester apply their technical scholastic training to  “Define problems that most people don’t even know exist, to invent and patent solutions.” In the recent history of the course, five patents have been issued, or are about to be, and several others are pending.

 “The course focuses on developing an attitude that leads to positive change and works to build confidence in our graduates so that they can do ‘the impossible.’", says Swersey.  Those thoughts are echoed by Tad Richman ’04, now working in a small tech start-up “Inventor’s Studio opened my eyes and showed me new ways to think about things.  I think most importantly, it taught me not to discount something as immediately impossible, even though it may sound far-fetched.”

After graduating, O’Donnell joined forces with fellow teammates John Blackburn ‘05 and Tom Rossi ’04 to form BullEx Digital Safety to market their device.  They were helped by generous funding support by the National Collegiate Inventors and Innovators Alliance, (NCIIA), a philanthrophic organization dedicated to “fostering invention, innovation, and entrepreneurship in higher education as a way of creating innovative, commercially viable, and socially beneficial businesses and employment opportunities in the United States.”
 
According to Phil Weilerstein, executive director of NCIIA, (www.nciia.org)  “the Bullex team typifies the kind of focused innovation that the Inventor’s Studio program supports. Over the past 10 years RPI has
been an active member of NCIIA’s network of university innovators. The
unique programs in design-based innovation and entrepreneurship have
enabled entrepreneurial ventures like this one to emerge from the minds
of talented young innovators. We are pleased at the continuing
evolution of the RPI programs and the entrepreneurs that they develop.”

In June 2005, BullEx opened its doors for business, just one of many successful launches from the fertile breeding grounds of the Inventor’s Studio. Not every project in the studio meets commercial success, but many of the students do.  In every sense, they are taught to be intrapreneurs.  Ed Browka, ’01, now an engineer with Becton, Dickinson and Company, a large medical technologies firm, is working today on lifesaving and life-enhancing medical products.  He’s received BD’s highest award, the Howe innovation award, for his work on the Microinfusor drug delivery system.  He reflects on his experience, “I've been successful as an innovator in the corporate setting using the skills I learned in Inventor's Studio.”  Browka has several patents filed and one product that he engineered already on the market.

O’Donnell says “the Inventor’s Studio course provided us with the support and knowledge to change thoughts and ideas into patentable products – that make the world a better place.”

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